What’s Motor Condition Monitoring?
Motor Condition Monitoring is a crucial part associated with a predictive maintenance plan, plus is generally performed on rotating equipment along with additional machinery such as pumps, electric motors and compressors.
Rotating machinery is frequently important to the running of processing plants, and their reliability have to be assured at all times. Motor Condition Monitoring tracks the working condition of a vegetable and machinery. To be able to identify degrees of change like decreasing performance, a growing fault, and failure. These faults, if undetected, or perhaps recognized too late, can have catastrophic effects. The concept of Motor Condition Monitoring therefore, is that maintenance must just be performed when we identify these amounts of change. Therefore staying away from unnecessary cost and downtime.
What exactly are the key advantages of Motor Condition Monitoring?
By implementing Motor Condition Monitoring, you can:
Form part associated with a proactive maintenance plan for critical rotating equipment
Predict possible issues and also plan maintenance in advance, before it is way too late
Improve performance, and quality productivity
Improve reliability and operational security of the machinery of yours
Save energy and also reduce fatigue loading on the bearings along with other manual supports
Reduce unplanned, costly downtime
Minimise maintenance costs
Reduce necessity for emergency parts
How can you conduct Motor Condition Monitoring?
Potential faults in rotating machinery are usually first detected by vibration measurements. Vibration monitoring is thus one of the more effective methods to identify developing faults. These include imbalance, bearing use, and also imbalance along with other manual faults like used or maybe bent shafts. As this occurs, degrees of vibration increase. The make use of vibration sensors therefore detects the modifications and alerts plant operators when this gets excessive. Consequently meaning we are able to collate and analyse the information from these readings.
On completion, we are able to offer maintenance recommendations to extend the lifetime of the machinery. In this situation, the recommendations were:
You should make sure you lubricate motor and also fan bearings on a routine basis, in accordance with the manufacturers directions. Look at the coupling problem on a routine basis and also lubricate as required.
One technique of motor condition monitoring is IR (or maybe thermography) – where infrared/thermographic cameras are used-to identify abnormal heat patterns being emitting from something that will signify inefficiencies or faults. We usually use IR to monitor mechanical and electrical conditions of motors, abnormal friction and control panels of bearings.
Will the monitoring process damage machinery?
Motor Condition Monitoring doesn’t harm machinery, as outside condition sensors are applied on the printer to find possible issues while it’s still running. And also this means you do not need to shut down operations while combating problems relating to the machinery of yours, therefore staying away from the desire to halt production.
Exactly how long does Motor Condition Monitoring take to haul out?
We are able to carry out the process on site, virtually minutes, based on the number of tips that we’re measuring and monitoring. We then upload the information to a primary pc with the plant info for analysis that again, takes time rather compared to days.